Isikhokelo sokugqibela ukuya kwi-Ceraty EltIty 99.9% ialuminium powder: umbono wevoti yomenzi

Njengomnini-mveliso malunga neshumi leminyaka ekuveliseni izinto ezikhethekileyo zokwakha, ndizibone ukuba lingatshatanga kangakanani, i-linsor elula indlela enokuthi ibe yi-lincptppin yenkqubo enkulu yokusasaza. Elo candelo i-aluminium powder. Amagosa okuthengwa kwempahla, iinjineli, neenkokheli zokwakha, ukuqonda i-nultion yeli ntle I-metallic powder Ayisiyongxaki nje yokuphumelela, umgangatho wemveliso, kunye nomgca ongezantsi. Eli nqaku liza kutsala i-curtain kwihlwempu eliphezulu i-aluminium powder, ukwabelana ngolwazi kwimigca yethu yemveliso. Siza kuphonononga ukuvelisa, izicelo, kwaye yintoni eyahlula umgangatho ophezulu umgubo kwi-batch equka intloko yentloko. Esi sisikhokelo endinqwenela ukuba abathengi bam babenawo ngaphambi kokuba bathenge kuqala.

Igama lam ndinguAllen, kwaye njengentloko ye umzi-mveliso waseAluminum osekwe emanzini, Ndikujonge ukunciphisa iindaba ezibalulekileyo. Siza kuphola kutheni ubunyulu Amanqanaba anje I-99.9% kwaye I-99.99% Umba, Njani isuntswana Iimpawu zichaza intsebenzo, kwaye indlela yokukhetha i umboneleli Ngubani onokuba liqabane lokwenene kwimpumelelo yakho.

Yintoni kanye kanye i-Aluminium yeAluminum yeAluminum?

Kwinkalo yayo, i-aluminium powder yinto eqokelelwe ngamasuntswana amahle kakhulu e i-aluminium isinyithi. Cinga ngayo njengoko i-aluminium kwifom ye-granular okanye efana ne-raur-efana ne-flour. Xa sithetha ngokuthi "ukucoceka okuphezulu," sibhekisa kwimveliso ephantse iphelele i-aluminium, ngokuqhelekileyo equlathe I-99.9% okanye nkqu nangoxinzelelo oluphezulu lwento. Le ayisiyo ibhloko nje i-aluminium phantsi; yimveliso enobuchule eyenziwe ngokulawulwa kakhulu inkqubo ebizwa ngokuba yi-atomized. Iziphumo zokugqibela zilungile, rhoqo i-feder powder, nganye nganye isuntswana Ukuba neepropathi ezithile ezenza ukuba ilungele uluhlu olubanzi lwe ishishini isebenzisa.

Uphawu lwale umgubo ichazwa ngamatrikhi amaqhosha aliqela: ubunyulu, yayo Ubungakanani bentsundu kunye nobume, kwaye zayo Ubungakanani bobungakanani bentsundu. Umzekelo, a umgubo nge Ubungakanani obuhle inento enkulu kakhulu indawo yomphezulu I-GRAM kwi-GRAM ithelekiswa ne-coaser umgubo. Oku kuyandisa kakhulu Ukusebenza kwakhona, eyona nto ibalulekileyo ipropathi Kwabaninzi ikhemikhali izicelo. Ubume bamasuntswana, nokuba i-spherical okanye engaqhelekanga (i-flake), ikwayalela ukuba njani umgubo iziphathe, nokuba idityaniswa ipeyinti okanye isetyenziswe kwi-Advanced ukuvelisa. Ukuqonda ezi ziseko linyathelo lokuqala lokufumana ilungelo i-aluminium powder Ngeemfuno zakho ezithile.

I-AluminiUm ye-aluminium yenziwa njani kumzi-mveliso wale mihla?

Uhambo olusuka kwi-Iyot eqinileyo i-aluminium kwi-iyunifomu, iyunifomu umgubo sisivumelwano sobunjineli obuchanekileyo. Eyona ndlela ixhaphakileyo qesha kwi umzi-mveliso yindawo yegesi. Le inkqubo iqala ngokunyibilika umgangatho ophezulu iimpahla ezingekasilwa—i-aluminium I-Ingts ye-Octing ubunyulu-Izomlilo. Nje ukuba inyibilikisiwe i-aluminium ifikelela kubushushu obugqibeleleyo, thina i-atomize yona. Oku kubandakanya ukunyanzela isinyithi solwelo ngokusebenzisa i-nozzle ekhethekileyo kumjikelo woxinzelelo oluphezulu lwe I-InErt irhasi, njenge-nitrogen okanye i-argon. Olu hlaselo lunobundlobongela luphawula inyibilikisi kwiibhiliyoni zeempuphu ze microscopic, ezipholileyo kwaye ziqinile I-spherical powders njengoko ziwela kwigumbi lokunyuka.

Isizathu sokusebenzisa i I-InErt Irhasi ibalulekile: inqanda ishushu i-aluminium ukusuka kwi ioksijini emoyeni. I-oxidation egqithisileyo ngeli nqanaba liza kudala umaleko ongafunekiyo we ialuminum oxide kumasuntswana, ukunciphisa i ubunyulu kwaye ichaphazele ukusebenza kokugqibela kwe umgubo. Emva kwe-atomives, eqokelelweyo i-aluminium powder icinyiwe ngononophelo kwaye ikhutshiwe ngokusekwe Ubungakanani bentsundu Ukuhlangabezana nenkcazo eqingqiweyo efunekayo kwizicelo ezahlukeneyo. Yonke le nto ukuvelisa Ukusebenza kwenziwa kwindawo elawulwayo ukuthintela ungcoliseko kwaye iqinisekise ngemveliso ukungqinelana.

Kutheni le nto ubungakanani besuntswana lubaluleke kakhulu kwizicelo ze-aluminium?

Ndihlala ndibalisa abathengi bam ukuba xa ifikile i-aluminium powder, ubungakanani yiyo yonke into. I Ubungakanani bentsundu kwaye, kubaluleke kakhulu, Ubungakanani bobungakanani bentsundu, ngaba abaqhubi abaziintloko bomgubo. Isohlwayo umgubo ngencinci Ubungakanani bentsundu inento enkulu kakhulu indawo yomphezulu kuthelekiswa ne-coarse umgubo ubunzima obufanayo. Landa indawo yomphezulu yenza i umgubo Yenza okungakumbi. Ngaphakathi iinkqubo zekhemikhali, njengokuveliswa kwekhonkrithi yekhonkrithi okanye ngaphakathi I-Pyrotechnics, ngaphezulu Ukusebenza kwakhona kukhokelela ngokukhawuleza kwaye ngokupheleleyo. Umzekelo, imbumbulu umgubo Siza kuvelisa irhasi ngokukuko, eyona nto ibalulekileyo yokulawula ukuxinana kweebhloko zekhonkrithi.

Kwelinye icala, kwezinye iinkqubo ezifana nokutshiza kwe-thermal okanye iintlobo ezithile ze ukuthuthumela, eyahlukileyo Ubungakanani bobungakanani bentsundu Ingacelwa ukuba ifezekise ukuxinana okufunayo kunye neempawu zokuhamba. Iyunifomu, emxinwa ukuhanjiswa Iqinisekisa iziphumo eziqingqiweyo nezinokuphinda iphindwe, yeyona nto ixhalabisa kakhulu amagosa okuthengwa kwempahla efana noMark oxabisekileyo ukungqinelana. Ukuba i-batch ye i-aluminium powder inento engangqinelaniyo Ubungakanani bentsundu, inokukhokelela ekubenileka kwemveliso yemveliso, izinto ezichithiweyo, kunye nokulibaziseka kweprojekthi. Kungenxa yento yethu indawo, sisebenzisa uhlalutyo lwe-laser kwi-leserrances kwi-meticuloting kunye neqinisekisiweyo Ubungakanani bentsundu yazo zonke iibhendi ze umgubo thina velisa.

Zeziphi izicelo eziphambili ze-aluminium ye-aluminium?

Iipropathi ezizodwa ze i-aluminium powder yenze ukuba ibe yinto eguquguqukayo, isitshixo icandelo kumashishini abonakala lilizwe. Iphezulu Ukusebenza kwakhona, indalo ephosakeleyo, kunye neempawu zentsimbi zifunwa kakhulu. Kwiminyaka edlulileyo, ndibonelele umgubo Ukusetyenziswa okuninzi kokusetyenziswa, kwaye ihlala indezekile ukuze ndibone ubuchule obanziweyo.

Nantsi iqhekeza lezicelo eziqhelekileyo:

Ukusuka ekudaleni iintlantsi ezibukhali kwi umlilo ukwenza ngokubonakalayo ukunciphisa iarhente ngaphakathi IIMPENDULO EZIQHELEKILEYO, isicelo ye i-aluminium powder Ibanzi. Kwipeyinti kunye neengubo ishishini, iplake umgubo isetyenziselwa ukwenza isilivere, isinyithi gqiba kwaye unike i ukukhusela isithintelo ngokuchasene i-corrosion. Ngaphakathi Imveliso eyongeziweyo, okanye I-3D Printa, kulungile I-Aluminium ye-spherinum Imigubo isetyenziselwa ukuprinta intsokotha, I-chat amalungu ensimbi ye I-Aerospace kunye namacandelo emoto. Nganye isicelo ifuna inqanaba elithile le umgubo, igxininisa ukubaluleka kokusebenza kunye nolwazi umvelisi.

Ngaba i-aluminium powder iqhuma kwaye iphithwa njani ngokukhuselekileyo?

Lo ngumbuzo endiwubiza ngokuba yinto enkulu. Ewe, kulungile i-aluminium powder ingayi qhubela phantsi kweemeko ezithile. Le ngozi ayikho ngenxa yokuthintelwa kwendalo kwi i-aluminium ngokwayo kodwa ngumsebenzi wefom yayo yomzimba. Ipropathi enye eyenza ukuba isebenze kakhulu - enkulu indawo yomphezulu-Yenza ukuba ichaphazeleke ngokukhawuleza dibanisa Xa ihlaselwe emoyeni njengelifu elithululwayo kwaye ityhilwe kumthombo wokukhupha. Oku kwaziwa njengothuli, ubukhosi obuqhelekileyo kwiipowuni ezininzi ezinokutsha, hayi nje i-aluminium.

Ngenxa yomngcipheko, ukuphatha i-aluminium powder ifuna iiprothokholi zokhuseleko ezingqongqo. Kwi ukuvelisa Isityalo, sisebenzisa izixhobo ezikhethekileyo kunye neenkqubo kwi thintela Amafu othuli ukuba angayifumane ndawo engafakwanga. Silawula imithombo yokufunda, sebenzisa ubuchwephesha bokuthintela ukwakha kombane, kwaye ube nomoya onamandla kunye neenkqubo zokuqokelelwa kothuli. Kubasebenzisi abaphelelwa, kubalulekile ukugcina i umgubo Kwindawo epholileyo, eyomileyo kude kubushushu, iintlantsi, kunye namanzi. Ukusebenzisa izixhobo ezifanelekileyo zokukhusela (i-PPE) kunye nokuqinisekisa ukubeka impahla elungileyo ukuthintela ukuqokelelwa kothuli akunakuphikiswa. Ngelixa umgubo sisixhobo esinamandla, amandla ayo afuna imbeko kunye nokuphatha impatho yokunciphisa i qhubela umngcipheko.

Ithini indima ye-Aluminium oxide kwi-powder?

Yonke isuntswana le i-aluminium powder, Nokuba iphezulu kangakanani na ubunyulu, idityaniswe ngomaleko ocekeceke kakhulu, ongabonakaliyo we ialuminum oxide (Alūo₃). Lo mkhulu uzimele kwangoko kwaye ngokwendalo umzuzu i-aluminium ivelisiwe ioksijini. Ngelixa inokuvakala njengefom ye ungcoliseko, le oxide Ungqimba lubalulekile kakhulu. Yinto enzima, i-inter, kwaye ukukhusela Ukudlulisa ungqimba oluyahlula kakhulu nikezela i-aluminium intsimbi phantsi kwendalo. Oku kuthintela i-oxidation enye kwaye inceda ukuzinza umgubo, ukuyenza ikhuseleke ukuphatha nokuhamba.

Nangona kunjalo, ubukhulu boku oxide Ubungakanani buyingozi emdaka. Ungqimba olunqabileyo kakhulu lungayithintela ikhemikhali Ukuphendula, ukunciphisa umgubo ukusebenza kakuhle njenge-appent okanye a I-Catalyst. Kwizicelo ezifana nekhonkrithi ye-AEDTE, ukuphendula kufuneka kubekwe ixesha ngokugqibeleleyo, kwaye ukungangqinelani oxide ungqimba unokuphosa yonke inkqubo. Iyaphikisana umvelisi Ulawulo ngononophelo ukuvelisa kunye neemeko zokugcina ukuqinisekisa oku ukukhusela Ungqimba uyakho kodwa uhlala mncinci kakhulu kwaye iyunifomu kuyo yonke i-batch yonke ye umgubo. Oku kuqinisekisa i i-aluminium powder Zombini zizinzile kwaye zikulungele ukwenza umsebenzi wayo xa kufuneka.

Ngaba ubunyulu (99.9% vs. 99.99%) ichaphazela njani intsebenzo yomgubo?

Xa umthengi ethatha isigqibo phakathi kwamanqanaba ahlukeneyo i-aluminium powder, umbuzo we ubunyulu-umzekelo, I-99.9% Ukuqobisana I-99.99%Ngokungathandabuzekiyo. Ngaba loo nto ingaphezulu "9" yenza umahluko? Impendulo yi-Ewe ichazayo, kodwa ukubaluleka kwayo kuxhomekeke ngokupheleleyo kwi isicelo. Ukungcola kwi i-aluminium powder, Nokuba ziyizibalo, zinokuba zizinto ezinje ngentsimbi, i-silicon, ubhedu, okanye I-titanium. Kwisininzi ishishini izicelo, a ubunyulu ye I-99.9% .

Nangona kunjalo, kwitekhnoloji ephezulu okanye enobuthathaka kakhulu iinkqubo zekhemikhali, nkqu ukungcola kweminunguli kunokuba yingozi. Kwi-elektroniki okanye amayeza amashishini, okanye xa uvelisa izixhobo eziphezulu, i-ultra-gesity ephezulu I-99.99% ("ezine) i-aluminium powder inokufuneka. Ezi zinto zingcolileyo zinokuphazamisa ukuthambisa ikhemikhali Ukuphendula, ukulalanisa kwingxoxo ye-3D eprintiweyo, okanye kuchaphazela iipropathi zombane ze icandelo. Umzekelo, ukungcola okuthile ngokuchanekileyo chromium inokwenza into engafunekiyo I-Catalyst okanye usilele ukudibana ne i-ring Iimfuneko ezilawulayo ishishini. Ngaphezulu ubunyulu, eyona nto ibalulekileyo kwaye ilawule indlela yokuziphatha i-aluminium powder, eyona nto iyimfuneko ekusika isicelo iindawo.

Yintoni omele uyijonge kwi-Aluminium ethembekileyo ye-aluminium?

Kwigosa lokuthenga ngokuthenga njengeMark, ukukhetha a umboneleli imalunga nokufumana nje ixabiso elilungileyo; Imalunga nokwakha intsebenziswano eqinisekisa umgangatho kunye nokuthembeka. Emva kweminyaka yokuba kwelinye icala le ngxoxo, ndiyazi ukuba yintoni eyahlukileyo umboneleli ukusuka kumlo oya kubangela iingxaki kumgca. Unxibelelwano olungalunganga kunye nokulibaziseka kokuhanjiswa ngamanqaku amakhulu eentlungu ukuba iqabane elilungileyo lisebenza ngokungakhathali ukuphepha.

Xa uvelisa amandla akho Umthengisi we-aluminium powderNazi iindawo eziphambili zokuphanda:

• Ukungqinelana okusemgangathweni: Cela idatha ye-batch-to-batch. Ngaba babonelela ngesatifikethi sohlalutyo (i-COA) kunye nezonke zokuhambisa ezichazayo ubunyulu, Ubungakanani bobungakanani bentsundu, kunye nezinye iimeyile eziphambili?
• Ubungcali bobuchwephesha: Iqela labo lokuthengisa lingaphendula imibuzo malunga ne umgubo, okanye ngaba bafunda nje kwiphepha elichaziweyo? Entle umboneleli Ngaba iingcali ezinokukunceda ukhethe inqanaba elifanelekileyo lakho isicelo.
• Ukulawulwa kwemveliso: Buza malunga nemveliso yabo inkqubo. Ngaba basebenzisa iindlela zanamhlanje ezifana ne-Amitomisis yegesi? Zithini iinkqubo zabo zokulawula umgangatho? Utyelelo lwabo umzi-mveliso, nkqu uyinto ebonakalayo, inokubalisa kakhulu.
• Izatifikethi: Ngaba bane-ISO 9001 okanye ezinye iziqinisekiso zolawulo olufanelekileyo? Ngaba banokubonelela ngamaphepha edatha yokhuseleko lwenyama (i-MSDS) ehambelana nemigaqo yelizwe lakho?
• Izixhobo kunye nokupakisha: Baphaphazela njani umgubo ukuthintela ukufuma kwaye ungcoliseko? Ngaba banamava okuhambisa kwilizwe lakho kwaye baphathe izinto ezinokubakho ezinokubakho? Oku kubalulekile ekuthinteleni umonakalo kunye nokulibaziseka.

Intembeko umboneleli Uya kubonakala ngokucacileyo malunga neenkqubo zawo kunye nokusebenza kakuhle kunxibelelwano lwabo. Bayakuqonda ukuba impumelelo yabo ibotshelelwe yeyakho kwaye iya kusebenza ukubonelela ngomgangatho opheleleyo, ophezulu umgubo Oko kudibana ngqo ngqo ngqo ngalo lonke ixesha.

I-Alumnuum Poplel igalelo njani kwimveliso yekhonkrithi ekhanyayo?

Kulapho ubuchule bam njenge umvelisi Ngokwenene iza ngaphambili, njengoko yenye yezicelo eziphambili ze i-aluminium Iphepha le yimbi ngaphakathi. I-aluminium powder Ngaba isithako somlingo kwikhonkrithi yekhonkrithi (AIAC), a I-chat, izinto zokwakha kwangaphambili. Kule inkqubo, isixa esincinci, silinganiselwe ngononophelo i-aluminium powder (okanye uphuthi uqheliselo, izinzi i-aluminium Cola) uxutywe kwingubo yesamente, i-lime, isanti kunye namanzi.

I i-aluminium I-projeks yezinto zeAlkaline kwi-slickry kwi-on elawulwa ikhemikhali impendulo. Oku kusabela kukhupha izigidi zeeBubrogen zegesi ye-hydrogen kuwo wonke umxube. Ifana kakhulu neqhinga lesonka liphakama. Ezi gubble zenza inethiwekhi enkulu yeepokotshi ezincinci, ezinqunyanyisiweyo, ezibangela ikhonkrithi ukuba zandise ekubunjweni. Emva koku "ukhula" inkqubo, umxholo uyaphiliswa kwi-autoclave ephezulu yengcinezelo. Ubushushu kunye noxinzelelo lwe-autoclave lubangela yokugqibela ikhemikhali Utshintsho olunika umbandela ophakamileyo kunye nokuzinza komgangatho. Isiphumo sesona sixhobo sokwakha esiku-80% yomoya, esenza ukuba ibe yinto entle I-chat kodwa bomelele kwaye banikele i-thermal kunye nokufakelwa kwe-acoustic. Umgangatho kunye Ukusebenza kwakhona ye i-aluminium powder Lungisa ngokuthe ngqo olu lwando, lwenza ukuba kube nzima Impahla engekasilwa ngokuvelisa okungaguqukiyo Ibhloko ye-AAC kunye nokusebenza nzima I-ALC Wallboard. Ikhethekileyo I-Aluminum iPakethi yekhonkrithi Injineli yokukuqinisekisa oku kubekwa kwimeko yokuphendula ethembekileyo nefanelekileyo.

Amanyathelo olawulo oluphambili aqinisekiswa ngokungqinelana kwe-Aluminium powder?

Ukungqinelana yelona gama libalulekileyo kulo naliphi na ishishini labathengi i-aluminium powder. Utshintsho olungalindelekanga ngaphakathi Ukusebenza kwakhona okanye Ubungakanani bentsundu inokwenza umgca wokuvelisa. Yiyo loo nto i-rigo eyomeleleyo yomgangatho (QC) inkqubo ayisiyinto entle; Yimfuneko. Bethu indawo, Qc idityaniswe kwinyathelo ngalinye le ukuvelisa Uhambo, ukusuka ekubhaleni engenayo iimpahla ezingekasilwa kuvavanyo lwemveliso yokugqibela.

Indlu yethu enikezelweyo I-LAB yintliziyo yomsebenzi wethu we-QC. Nantsi i-filiple ibe inkqubo:

1. Uvavanyo lwezinto ezibonakalayo: Siqinisekisa i ubunyulu ye i-aluminium ingets ngaphambi kokuba zingene nyibilika.
2. Ukubek'esweni kwenkqubo: Ngexesha le-atomis, siqhuba sibeka iliso eliguquguqukayo njengamaqondo obushushu kunye noxinzelelo lwegesi ukuqinisekisa ukwenziwa kweyunifomu i-spherical amasuntswana.
3. Uhlalutyo lwemveliso yokugqibela: Yonke i-btch enye egqityiweyo i-aluminium powder iphantsi kweemvavanyo ezigcweleyo. Sisebenzisa i-LASER Ubungakanani bobungakanani bentsundu, uhlalutyo lwekhemikhali ukuqinisekisa i Umxholo weAluminium kwaye ubunyulu (E.G., iyangqina I-999 i-aluminium powder), kwaye ezinye iimvavanyo zokulinganisa iipropathi ezinjengobunzima obubonakalayo.
4. Ukulandelela kweBatch: I-batch nganye inikwa ikhowudi eyahlukileyo, kwaye isampulu igcinwa. Oku kusivumela ukuba silandele nayiphi na imveliso kwakhona kwiiparamitha ezichanekileyo kwaye zinike isatifikethi sohlalutyo esinika abathengi bethu sizithembe ngokupheleleyo kwi umgubo bayamkela.

Le ndlela ingqongqo iqinisekisa ukuba ngaba umthengi uyalela iPallet namhlanje okanye isitya seenyanga ezintandathu ukusuka ngoku, i-aluminium powder Bayafumana baya kwenza kanye njengoko bekulindelwe. Yindlela esakha ngayo ukuthembana kwaye ndiguqulele abathengi bokuqala ukuba bafumane amahlakani akwixesha elide.

Iqhosha lezitshixo

Ukuhambahamba kwihlabathi le ishishini Izixhobo zinokuba nzima, kodwa zikwazi ukuzibandakanya kwe i-aluminium powder Ungakuxhobisa ukwenza izigqibo ezingcono zokuthenga. Nazi ezona zinto zibalulekileyo ekufuneka uzikhumbule:

• Ucoceko kunye ne-paricle ubungakanani yi-paramount: Ukwenziwa kwe i-aluminium powder ichaziwe yiyo ubunyulu (E.G., I-99.9%) kunye neempawu zalo zomzimba, ngakumbi Ubungakanani bentsundu. Ezi zinto zimisela Ukusebenza kwakhona, iyenza ilungele izicelo ezithile.
• Imicimbi yezeMveliso: I-atomis inkqubo Iqhosha lokuvelisa umgangatho ophezulu, i-feder powder. Ilawulwa ukuvelisa Indalo esingqongileyo kubalulekile ukufezekisa ukungqinelana kwaye ukuthintela ungcoliseko.
• Ukhuseleko alunakuphikiswa: Kulungile i-aluminium powder luthuli olunokutsha. Soloko ulandela iiprothokholi zokhuseleko ezingqongqo zokuphatha kunye nokugcina ukunciphisa i qhubela umngcipheko.
• Izicelo ziyahluka: Le nguqulelo umgubo yinto ebaluleke kakhulu icandelo kuyo yonke into ukusuka I-chat Ikhonkrithi kunye neMetallic ipeyinti ukuya I-Pyrotechnics kwaye I-3D Printa.
• Khetha umthengisi ngobulumko: Unokuthenjwa umboneleli ingaphezulu komthengisi; baliqabane. Jonga ubungcali bobuchwephesha, ulawulo olusemgangathweni olunamandla, unxibelelwano olucacileyo, kunye nerekhodi eliqinisekisiweyo lokuhambisa okungaguqukiyo umgubo.